Here is a wheelie bar I made from 3 old spur gears and the stock plastic roll bar.
1) Simply remove the middle of the stock roll bar by unscrewing the joining screw and sliding the outer piece away from the inner shaft
2) Drill the center hole of the 3 worn out spur gears slightly bigger so they fit over the center of the roll bar which you have just modified and test fit until you reach the correct width
3) Add 5mm of fuel pipe on the shaft either side of the wheelie wheel to limit side to side wobble, then epoxy resin bonded the three spurs to make one wide wheel. The epoxy step is optional
Hope people find this useful as I didn’t want to spend £30 on a store brought version as I have been eating spurs costing me wheelie bar money
P.s Do not lock your spur gear down unless you want a lot of worn spurs
1) Simply remove the middle of the stock roll bar by unscrewing the joining screw and sliding the outer piece away from the inner shaft
2) Drill the center hole of the 3 worn out spur gears slightly bigger so they fit over the center of the roll bar which you have just modified and test fit until you reach the correct width
3) Add 5mm of fuel pipe on the shaft either side of the wheelie wheel to limit side to side wobble, then epoxy resin bonded the three spurs to make one wide wheel. The epoxy step is optional
Hope people find this useful as I didn’t want to spend £30 on a store brought version as I have been eating spurs costing me wheelie bar money
P.s Do not lock your spur gear down unless you want a lot of worn spurs