Clutch Installation Question

[ZxIRAX]

Just a quick question regarding the clutch installation I did last night.

I followed the instructions shown below:

When the 'Z517' screw was lose, then '77107' would spin freely and without resistance. However, once tightened up to a normal level, it became slightly stiff, there was some resistance when trying to actually turn it by hand. It was easily turned, but it just seemed a little stiff.

Is this how it should be?

I assembled everything as described in the above diagram, clutch shoes were rather annoying to install but they function correctly.

Thanks in advance for your comments =)

 

[savageman46]

Remove z694 and see if that helps. Make sure you don't have too much play, if so you need to get a clutch shim kit with varius size washers (thickness).
Hope this helps
Joey

 

[ZxIRAX]

Remove z694 and see if that helps. Make sure you don't have too much play, if so you need to get a clutch shim kit with varius size washers (thickness).

I was thinking of doing this, however I thought that 'B021' might eventually break down the aluminium nut it is against, if 'Z694' is not there.

I was just thinking, could it possibly be because the aluminium nut (before 'Z694') is not screwed down tight enough? I did it as tight as I could. But the problem was that none of my socket sets would fit over the shaft. I ended up using some pliers. But it was rather hard to tighten due to the three shafts sticking out.

Should I experiance no resistance at all when turning '77107' by hand, or is a little resistance normal?

 

[Larsenracing]

You shoudn't see any resistance to the CB or 77107. I have never ran a washer or #Z684 between the bearing and the nut. I haven't seen any issues doing this. I agree with savageman remove the washer and see how it acts then. let us know back.

 

[savageman46]

There should be no resistance, it should spin freely. You should't have any problems wearing down the bearing. You need a 10mm deep well socket for that nut.

 

[ZxIRAX]

I will take the engine off tonight and remove 'Z694' see how it runs then. I will let you guys know I get on with that.

Thanks for the advice!

 

[Pineapple]

Please make sure you get that pilot nut tight too! Buy a socket if you need to.
Dave

 

[savageman46]

Good call pineapple, and hey ZxIRAX you can call it a washer instead of "z694"
lol

 

[Shaun]

lol@savageman46

 

[ZxIRAX]

It turned out that the "pilot nut" (sorry savageman46 not sure what the part number is.. lol) was not fully tightened up. I did this and put everything back on, now it spinds freely. No resistance!

Thanks for the help guys 🙂

 

[Pineapple]

Cool! Glad we could help.
Dave

 

[hpi4life]

Now that it's fixed, run that mutha!!!

 

[savageman46]

Good deal...Now go break it!!

 

[hpi4life]

Good deal...Now go break it!!

What he said!:FarleyParty: